Thermformed interior parts perform much more than just a visual function in vehicles. They guide, support and connect components and must be prepared with precision. Immediately after the moulding process, we refine our components and prepare them optimally for subsequent assembly. Collaborative robots apply the required adhesive strips with precision. The add-on parts are then attached by trained employees who can work quickly and safely thanks to clear orientation points. A particular strength of our process is three-dimensional laser projection. This technology projects the exact positions of the add-on elements onto the moulded component with millimetre precision. This creates maximum clarity, reduces sources of error and ensures consistently high fitting accuracy. Whether clips, plastic strips, textile fasteners or reinforcement elements: we integrate all components in such a way that the subsequent assembly process at the customer’s site can be carried out easily and efficiently.
Each of our composite carrier materials has specific requirements when it comes to bonding with metals, wood or other plastics. We know which fastening method is the most effective and durable for each application. To achieve this, we use the best technology available. Our experienced experts ensure the highest quality through careful craftsmanship. Let us work together to determine the level of vertical integration that is right for you!
Your assembly process has a certain rhythm. The less fragmented this rhythm is, the better for your workflow. The advantages are obvious:
Installing a large prefabricated part in your vehicle takes less time than first equipping a large semi-finished part with all the necessary small parts and then assembling it. You save valuable working time and minimise sources of error in your production!
Assembling components directly at our factory offers decisive advantages in terms of quality and process reliability. Since the components are processed immediately after thermoforming, the surface is absolutely clean and free of dust or fibres. This results in particularly durable adhesive bonds without the risk of contamination between the component and the joining partner.
If you want to finish semi-finished parts yourself, you would have to order the necessary small parts and materials from different manufacturers and then keep them in stock. You would have to train employees in the finishing process and factor in initial errors due to lack of experience and routine. This expense can be quantified by your controlling department. We, on the other hand, offset our expenses for finishing. We are sure that the difference will be in your favour!
We deliver the 3D composite finished parts to you just in time. This saves you storage costs for semi-finished parts and additional components, as well as the costs for the additional assembly space required.
Even the best CAD-CAM software cannot replace the experience of our employees. Even if an idea looks good on paper, fits perfectly and may even be easy to manufacture, it may not work under real conditions. The expertise of our colleagues helps to avoid costly planning errors. From the thousands of composite moulded parts they have already produced, they know how thick or thin the composite material should be for the respective area of application, where reinforcement elements are necessary and where they are not. And how two moulded parts fit together without rattling or creaking. You can benefit from this experience. Let’s talk about your ideas.
Our finishing processes transform every component into a solution – well thought-out, functional and ready for the next step. Let’s make a difference together.